Common hinge failure of 2-in-1 laptops
We received a Dell 2-in-1 laptop for repair under RepairID #2347. This device arrived at our workshop with a common structural failure where the right-hand hinge support had completely snapped. Although the back cover of this model is made of aluminum, the internal support holding the hinge is unfortunately made of plastic. This plastic had ripped apart entirely, causing the chassis to open up whenever the lid moved. It is a poor design where a heavy-duty metal hinge is mounted to a fragile plastic support and then glued to an aluminum cover.
To identify the root cause, we inspected the hinge mechanism. We found that the hinges had become extremely stiff due to a buildup of dust and heat over time. This stiffness placed excessive torque on the plastic mounting lugs, eventually pulling them away from the lid. Consequently, the plastic became too bent and deformed to be repaired with glue alone.
Metal Reinforcement of the Dell 2-in-1 Hinge support
Drilled and Riveted Structural Fix
During this specialized Dell 2-in-1 hinge repair, we decided to create a permanent metal-to-metal connection. Firstly, we used a 3mm drill bit to drill directly through the metal hinge and through the aluminum back cover. This approach allows us to bypass the failed plastic entirely. Secondly, we ran 3mm aluminum rivets through these newly created holes to secure the assembly.
Interestingly, we purposely leave the steel center pins inside the rivets. This specific technique provides significantly more sturdiness to the joint. This creates a “sandwich” effect that clamps the hinge directly to the aluminum lid for a rock-solid finish. Furthermore, we serviced the hinges with WD-40 and loosened the tension nuts. This ensures they move freely and prevents the high torque from damaging the new rivet mounts in the future.
Dell 2in1 Hinge Repair – Stronger than a new one
Once the structural riveting was complete, we performed a final check on the chassis alignment. We only used a tiny amount of glue at the very end to secure a small plastic clip for purely cosmetic reasons. After reassembling the laptop, the screen opened and closed perfectly with no stress on the chassis. The separation was completely gone, and the lid moved smoothly through its full range of motion.
Because we used aluminum rivets to bridge the connection, the repair is much stronger than the original factory design. This successful restoration proves that professional structural engineering can overcome manufacturer design flaws.
#itsolverepairs
We have created a social media video of this repair on our YouTube channel! Look up #itsolverepairs and #2347 to watch the precision drilling and the installation of the aluminum rivets. You can see exactly how we created the metal-to-metal sandwich to save this Dell laptop. We encourage you to nudge our team on social media to see more of our structural work. For high-quality photos and updates, follow us on Instagram and Facebook.Find our social channel links here.
Adelaide’s Fastest Turnaround with Fixed Pricing
We take pride in our honest and transparent approach to laptop repairs in Adelaide. At IT-Solve, we maintain a fixed pricing policy for all our services. Therefore, you can find our rates openly listed on our website with no hidden fees or surprises. Furthermore, we offer one of the fastest turnaround times in South Australia to get your essential tools back to you as quickly as possible.
Needing a Dell 2-in-1 Hinge Repair in Adelaide?
Is your laptop chassis opening apart or is the hinge snapped? You need a professional Dell 2-in-1 hinge repair in Adelaide. Check our fixed-rate Laptop Hinge Repair in Adelaide and book your service today. Additionally, have a look at our Laptop Hinge Repair cases regarding #2347. We provide expert Laptop Repair solutions at a reasonable price right here in Adelaide!